Aerospace & Defense Components turbine blade vertical cnc machine
The Central Role of CNC Vertical Lathes in Turbine Blad […]
Description
The Central Role of CNC Vertical Lathes in Turbine Blade Manufacturing
High-Precision Machining: As a core component of aircraft engines, the manufacturing precision of turbine blades directly determines the engine’s performance and reliability. Equipped with high-precision CNC systems and highly rigid mechanical structures, CNC vertical lathes can achieve micron-level machining accuracy, meeting the stringent requirements for dimensional accuracy and geometric form and position accuracy in turbine blade manufacturing.
Machining of Complex Geometric Shapes: Turbine blades typically feature complex geometries, including thin walls, curved surfaces, and irregular internal cavities. Through multi-axis simultaneous machining technology, CNC vertical lathes can precisely control toolpaths to machine these complex shapes, ensuring the blades’ aerodynamic performance and structural strength.
Machining of Difficult-to-Machine Materials: Turbine blades are often made from difficult-to-machine materials such as titanium alloys and superalloys. These materials are characterized by high strength, high hardness, and low thermal conductivity, placing extremely high demands on machining equipment and processes. By optimizing cutting parameters and utilizing advanced tool materials and cooling technologies, CNC vertical lathes effectively address the challenges of machining these materials, thereby improving machining efficiency and surface quality.
Technical Specifications
| pecification Item | Unit | VT45 | VT65 | VT75 | VTS525 | VTS527 |
|---|---|---|---|---|---|---|
| Maximum Swing Diameter | mm | ∮560 | ∮650 | ∮750 | ∮750 | ∮750 |
| Maximum Cutting Diameter | mm | ∮450 | ∮600 | ∮700 | ∮550 | ∮700 |
| Spindle End Face Type | – | Straight | Straight | Straight | Straight | Straight |
| Spindle Speed | rpm | 3000 | 100-1000 | 50-1500 | 50-1000 | 500-1000 |
| Chuck Diameter | mm | 500 | 500 | 630 | 500 | 630 |
| Tool Capacity | pc | Horizontal 8-station | Horizontal 8-station | Horizontal 8-station | Horizontal 8-station | Horizontal 8-station |
| External Tool Shank | mm | 32 | 32 | 32 | 32 | 32 |
| Internal Tool Shank | mm | ∮40 | ∮40 | – | ∮50 | ∮50 |
| X-axis Travel | mm | 400 | 450 | 700 | 280 | 450 |
| Z-axis Travel | mm | 500 | 600 | 700 | 500 | 700 |
| Hydraulic Tank Capacity | L | 50 | 50 | 50 | 50 | 50 |
| Hydraulic Motor | kW | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
| Coolant Tank Capacity | L | 180 | 200 | 200 | 200 | 200 |
| Coolant Pump | W | 250 | 450 | 450 | 450 | 450 |
| Coolant Power | kW | 250 | 450 | 450 | 450 | 450 |
| X-axis Servo Motor | Nm | 12 | 18 | 18 | 15 | 15 |
| Z-axis Servo Motor | N·m | 22 | 30 | 18 | 15 | 15 |
| Spindle Servo Motor | kW | 11/15 | 18.5 | 22 | 18.5 | 22 |
| Repeatability | mm | ±0.005 | ±0.005 | ±0.005 | ±0.005 | ±0.005 |
| Positioning Accuracy | mm | ±0.008 | ±0.008 | ±0.008 | ±0.008 | ±0.008 |
| Dimensions (L×W×H) | mm | 1700×1880×2500 | 2000×1950×3000 | 2450×1900×3200 | 3000×2400×2700 | 3200×2400×3200 |
| Weight (with accessories) | kg | 5500 | 8000 | 9500 | 7000 | 9000 |
| Power Supply | – | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% |
| Leakage/Power Failure Protection | – | Yes | Yes | Yes | Yes | Yes |
| Three-color Light Indicator | – | Yes | Yes | Yes | Yes | Yes |
| Long-term Stable Operating Conditions | – | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% |
| Noise Compliance with National Standards | – | Yes | Yes | Yes | Yes | Yes |
| ☆ The equipment features full enclosure protection with reliable safety devices, complying with GB15760-1995 “Safety Protection Technical Conditions for Metal Cutting Machine Tools”.^[1]^
☆ Equipped with various hydraulic, pneumatic, and water pipeline indicators, marking the working ranges of all instruments and the grades of media used.^[2]^ ☆ Hydraulic chuck diameter and tool post stations can be selected according to processing requirements.^[3]^ |
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Application Cases
Customer Cases
Video
Technical Specifications
| pecification Item | Unit | VT45 | VT65 | VT75 | VTS525 | VTS527 |
|---|---|---|---|---|---|---|
| Maximum Swing Diameter | mm | ∮560 | ∮650 | ∮750 | ∮750 | ∮750 |
| Maximum Cutting Diameter | mm | ∮450 | ∮600 | ∮700 | ∮550 | ∮700 |
| Spindle End Face Type | – | Straight | Straight | Straight | Straight | Straight |
| Spindle Speed | rpm | 3000 | 100-1000 | 50-1500 | 50-1000 | 500-1000 |
| Chuck Diameter | mm | 500 | 500 | 630 | 500 | 630 |
| Tool Capacity | pc | Horizontal 8-station | Horizontal 8-station | Horizontal 8-station | Horizontal 8-station | Horizontal 8-station |
| External Tool Shank | mm | 32 | 32 | 32 | 32 | 32 |
| Internal Tool Shank | mm | ∮40 | ∮40 | – | ∮50 | ∮50 |
| X-axis Travel | mm | 400 | 450 | 700 | 280 | 450 |
| Z-axis Travel | mm | 500 | 600 | 700 | 500 | 700 |
| Hydraulic Tank Capacity | L | 50 | 50 | 50 | 50 | 50 |
| Hydraulic Motor | kW | 1.5 | 1.5 | 1.5 | 1.5 | 1.5 |
| Coolant Tank Capacity | L | 180 | 200 | 200 | 200 | 200 |
| Coolant Pump | W | 250 | 450 | 450 | 450 | 450 |
| Coolant Power | kW | 250 | 450 | 450 | 450 | 450 |
| X-axis Servo Motor | Nm | 12 | 18 | 18 | 15 | 15 |
| Z-axis Servo Motor | N·m | 22 | 30 | 18 | 15 | 15 |
| Spindle Servo Motor | kW | 11/15 | 18.5 | 22 | 18.5 | 22 |
| Repeatability | mm | ±0.005 | ±0.005 | ±0.005 | ±0.005 | ±0.005 |
| Positioning Accuracy | mm | ±0.008 | ±0.008 | ±0.008 | ±0.008 | ±0.008 |
| Dimensions (L×W×H) | mm | 1700×1880×2500 | 2000×1950×3000 | 2450×1900×3200 | 3000×2400×2700 | 3200×2400×3200 |
| Weight (with accessories) | kg | 5500 | 8000 | 9500 | 7000 | 9000 |
| Power Supply | – | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% | Three-phase AC 380V 50Hz±5% |
| Leakage/Power Failure Protection | – | Yes | Yes | Yes | Yes | Yes |
| Three-color Light Indicator | – | Yes | Yes | Yes | Yes | Yes |
| Long-term Stable Operating Conditions | – | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% | Ambient temperature 5～38°, humidity <85% |
| Noise Compliance with National Standards | – | Yes | Yes | Yes | Yes | Yes |
| ☆ The equipment features full enclosure protection with reliable safety devices, complying with GB15760-1995 “Safety Protection Technical Conditions for Metal Cutting Machine Tools”.^[1]^
☆ Equipped with various hydraulic, pneumatic, and water pipeline indicators, marking the working ranges of all instruments and the grades of media used.^[2]^ ☆ Hydraulic chuck diameter and tool post stations can be selected according to processing requirements.^[3]^ |
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Application Cases
Customer Cases
Product Advantages
High Precision Machining
Equipped with precision spindle and guide rail system, ensuring machining accuracy up to ±0.005mm
High Efficiency
High automation level increases production efficiency by over 60% compared to traditional machines
Energy Saving
Energy-saving motors and optimized design reduce energy consumption by 30%
Stable & Reliable
Key components from international brands ensure long-term stable operation